The chemical fiber industry, encompassing synthetic and man-made fibers, involves multiple production stages, including raw material preparation, spinning, and post-processing. Due to diverse production processes and raw materials, waste gas emissions are complex and vary significantly.
Waste gases from chemical fiber production include volatile organic compounds (VOC), acidic and alkaline gases, fine particulate matter (PM), oil smoke, and pyrolysis gases. These emissions stem from the volatilization and breakdown of raw materials, additives, solvents, lubricants, and finishing chemicals.
During the heat-setting process, oils and lubricants decompose at high temperatures, creating oil smoke particles that are sticky, easily adhere to surfaces, and have a small diameter with strong suspension properties. These particles tend to clog and accumulate on dust removal and purification equipment, presenting challenges in effective waste gas treatment.
Some processes, like heat setting and melt spinning, operate at high temperatures, typically between 150-300°C. This high-temperature waste gas increases the difficulty of treatment and accelerates the wear of purification equipment, including catalytic combustion and adsorption devices.
Optimized waste gas purification solutions are crucial for achieving compliance and reducing environmental impacts in the chemical fiber industry.
Chemical fiber manufacturers prioritize Kleanland for several compelling reasons:
Advantages of Klean ESP |
Features |
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High Purification Efficiency |
Up to 95% purification efficiency, ensuring safe, stable, and energy-efficient operations. |
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Advanced Electrostatic Technology |
Wide spacing filter cell and patented honeycomb filter cell |
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Smart IoT Power Pack |
Soft start-up /VFD power output capability/ Constant limited U output/ Arc extinction / Open circuit protection/ Multiple over temp.protections / Overload Protection |
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Patented Fire Damper |
The fire protection system employs mesh fire prevention technology and PLC control for maximum safety. |
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Online Monitoring System |
K-cloud based monitoring system provides real-time equipment status updates. |
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Comprehensive Services |
Klean offers free design and selection services, a 12-month warranty, and lifetime support, along with dedicated project engineers. |
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Global Reach |
Multiple overseas agents for international customer support. |
